DESCRIPTION

The intrinsically safe Cat^® PMC-R 2.0 control units are specifically designed to be used on shearer or plow faces to provide high levels of longwall automation. Each roof support is equipped with one PMC-R 2.0 control unit and solenoid driver to operate the in-shield hydraulic functions and peripheral components, such as sensors for cylinder pressure and stroke length, shield inclination and personnel proximity detection. The PMC-R 2.0 unit controls and displays all functions of a roof support and serves as the interface between operator and machine (HMI).

Cat Longwall Automation

PMC-R 2.0 Product Video

PMC-R 2.0 Teaser Clip

INTERACTIVITY

This interactive system allows users to execute single shield and automatic functions, as well as perform remote control operations from anywhere in the mine including the surface. To provide feedback for the operator on the longwall, important process values are continuously displayed on a full-color display.

HIGH-SPEED DATA TRANSMISSION

The PMC-R 2.0 control unit delivers fast 100M/Bit Ethernet communication, enabling real-time system feedback and data refresh rates for remote control operation.
The low latency connection also means process data values are updated much faster for higher resolution when data logging and reviewing historical trending. An enhanced user experience is provided when viewing Cat 3D VSoftware applications as the data is refreshed at a higher frequency resulting in a smoother and more accurate representation of the equipment underground.

ADVANCED FUNCTIONALITIES

The high bandwidth connection enhances machine-to-machine integration which provides for advanced automation functionality. More complex messages can be exchanged between the equipment, creating holistic integration and interoperability resulting in increased performance and reliability.

ENHANCED COMPUTING POWER

Cat A6 family controller for enhanced communications and safety
Advanced Processor with 260 MHz clock speed (9.5 × higher than predecessor)
8 MB internal Flash memory and 32 MB external Flash memory

EXPANDED COMMUNICATIONS CAPABILITIES

High speed Ethernet backbone for enhanced remote functionalities with direct data response, for future-proofed automated face operations
100 Mbit/s Ethernet communication between each shield and the mine network
Faster diagnosis through high-speed communication between PMC-R 2.0 controls and diagnostic applications
Integrated wireless technology for enhanced connectivity options
Integrated infrared receiver
CAN interface for enhanced system expansion

OPERATOR CONVENIENCE AND SERVICEABILITY

Improved graphical 66 mm (2.6 in) LCD display with 65 K color and 320 × 240 pixel
Display area enlarged by 160% (50% more information at a glance) compared to predecessor
Improved display concept: intuitive interaction, enhanced help functions and full text readout
Multiple “hot-key” for direct menu and diagnostic access with operator feedback (sound, pressure point and activation LED)
Multi-language support
Easy, cost-effective in-service component repair for reduced cost of ownership
50% reduction in weight compared to model PMC-R

ROBUST DESIGN

Robust and highly resistant metal housing with chrome plating
IP65/68 rating
Compatible with existing PMC-R style brass bar for ease of upgrade

ENHANCED SAFETY

SIL 2 certified
Separate emergency and local lock-out switch

FUTURE-PROOFED CONCEPT

Design concept with CAN extension devices and Ethernet ports allows update of additional functionalities and features without a controller hardware upgrade, simply plug and play the new devices.

PERIPHERAL EQUIPMENT

New isolation coupler with/without power supply connection
CAN based code plug
Solenoid driver board – with multiple connections for enhanced roof support automation
Solenoid driver, reed rod and pressure sensor can be used from previous PMC-R version
Personal Proximity Detection (PPD) system
Infrared transmitter and sensors for shearer position tracking
LED warning light
Ethernet media convertor for diverse data communication with mine wide fibre and copper networks
Shield height measurement system

GLOBAL CERTIFICATION

Europe: ATEX
United States: MSHA
Russia: GOST
Australia: IECEx, ANZEx
China: MA
Additional certifications on project demand

Specs
Docs

Specs

Overview

Long Name:

PMC-R 2.0 Roof Support Control

Name:

PMC-R 2.0

Brand:

Caterpillar

Status:

Current

CPU/Processor Data

CPU

Cat A6 family

Clock Frequency

Up to 260 MHz

Memory

8 MB internal FLASH ROM; 32 MB external FLASH ROM

Cores

3 core

Electrical Data

Supply Voltage - Typical Value

12V DC

Supply Voltage - Maximum Ratings

9V–13.2V

Power Consumption - Typical Value

170mA/@12V

Power Supply Current - Typical Value

Not applicable

Power Supply Current - Maximum Ratings

8.1 A (MSHA); 2.5 A (RoW)

Power Consumption - Maximum Ratings

230mA/@12V

Environmental Data

Operating Temperature - Typical Value

68 °F / 20 °C

Storage Temperature - Typical Value

68 °F / 20 °C

Operating Temperature - Symbol

Tamb

Operating Temperature - Maximum Ratings

–20° C–+40° C (–4° F–+104° F)

Storage Temperature - Maximum Ratings

–20° C–+60° C (–4° F–+140° F)

Storage Temperature - Symbol

T.

Connector

SKK 24 mini (Y1-Y6) - Maximum Ratings

8 A

SKK 24 mini (X1-X6) - Maximum Ratings

8 A

SKK 24 mini (Y1-Y6) - Amount

6

SKK 24 mini (X1-X6) - Amount

6

Optical Devices

Note

*Radio approval pending.

LED Indication 1 - Status HMI - Maximum Ratings

On/Off/Blinking – 1 × red, 2 × green

LCD Display - Shield Information - Amount

1

LED Indication 4 - Key Status - Maximum Ratings

On/Off/Blinking – green

Infra-Red LED - Shearer Position Detection - Amount

1

LED Indication 2 - Wireless Status* - Amount

2

LED Indication 2 - Wireless Status* - Maximum Ratings

On/Off/Blinking – 1 × green, 1 × yellow

LED Indication 4 - Key Status - Amount

31

LCD Display - Shield Information - Maximum Ratings

66 mm (2.6 in) – 320 × 240 pixel – color 64 K in use

LED Indication 1 - Status HMI - Amount

3

LED Indication 3 - Big Jumbo LED - Maximum Ratings

On/Off/Blinking – 1 × red, 1 × green, 1 × yellow

LED Indication 3 - Big Jumbo LED - Amount

3

Infra-Red LED - Shearer Position Detection - Maximum Ratings

IRDA Standard receiver

Acoustic Devices

Beeper - Maximum Ratings

>= 90 dB

Beeper - Amount

1

Dimensions (Approximate)

Length

12.36 in / 314 mm

Height

4.8 in / 122 mm

Width

4.88 in / 124 mm